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Tyre Plant

Pyrolysis plant is an industry that converts waste like Rubber, plastic, Polythin & any Organic material into fuel Oil & hydro-carbon gas.

End products are used as industrial fuels for producing heat, steam or electricity. Pyrolysis plant is also known as: pyrolysis unit, plastic to fuel industry, tire to fuel industry, plastic and tire recycling unit etc.

    Pyrolysis plant falls under following categories of industrial projects:

     

  • Waste to energy project
  • Waste plastic and tire pollution control equipment
  • Renewable energy project
  • Petrochemical

We establish large scale pyrolysis plants on turnkey basis..The total turnkey supply includes of machinery designing & simulation, equipment manufacturing, supply, installation, commissioning, technology transfer and operational training. We are one of the prominent leaders in establishing pyrolysis plants on turnkey basis.

    Advantages of pyrolysis plants manufac

     

  • Naturel process of Waste Recycle & Energy Proudection.
  • Any kind of Organic waste can be use as Raw Material.
  • Purest quality of pyrolysis oil as finished product
  • Use of green technology to achieve Environment friendly processes
  • Both plastic & tire can be used as raw material
  • Batch type pyrolysis process
  • Breakthrough technologies used to improve safety, profitability & ease of operation
  • More than 90% of machinery parts are non-moving: this reduces the recurring maintenance.
  • Industry is energy self-sufficient
  • No external fuel required for heating
  • Following diagram shows the factory layout of typical pyrolysis plant supplied by us.tured & supplied by us:

Output Products

Efficient industrial pyrolysis is a process to treat the rubber and industrial plastic waste Pyrolysis is the decomposition of organic compounds under oxygen free atmosphere that produces gas, oil, carbon black and steel.

Below is the output percentage and usage of the output products

FUEL OIL (40 to 45%)

Fuel Oil is the key Proudect of that Ind, it produced 40 - 45% of the rubber waste used. Fuel Oil widly used in heating purposes, Fuel Oil also use in Refineries to convert into LDO or other fuels.

  • Electric cable jacketing
  • Conveyor band
  • Carrier Bands
  • Hose and doormat
  • Black nylon bag
  • Rubber additive
  • Automotive spare parts.
  • Heat isolation
  • Black colorant in rubber materials
  • Plastic pipe
  • Industrial rubber products
  • Fire fighting

CARBON BLACK (30 to 35%)

Carbon Black is the main product recycled by pyrolysis technology. The amount of recycled carbon black is 35%-42% (depending on the type of tyre) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials.

Carbon black produced by pyrolysis application (CBp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed :

 

STEEL WIRE (10 to 15%)

Tyres contain steel wires and the amount ranges from 10% 15% of the total tyre weight. All of the steel present in the tyre can be detached after the pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers

 

GAS (10 to 12%)

  • Non-Condensable gases arise during the recycling application which;
  • Has a higher calorific value compared to natural gas
  • Can replace natural gas and propane when stored
  • Can be used as energy resource in gas burners, also used in pyrolysis system
  • The amount of gas generated in the system is 12 to 15% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day recycling capacity, the facility generates 1400 - 1500 m³/day gas which has an enormous energy potential when evaluated.